CUSTOM PROJECTS

Custom Nose Strips for Sleep, Sports and Wellness Brands

Athena supports brands developing custom nose strips for sleep, sports, and everyday nasal-breathing applications. Product development can cover the surface material, strip dimensions, support structure, adhesive strength, edge shape, color, scent, printed branding, pack count, and retail packaging.

Each project should begin with the intended user and wear conditions. Sleep-focused products generally prioritize material softness, stable overnight adhesion, and gentle removal, while sports-focused products require secure retention under sweat, facial movement, and high-humidity conditions.

Available Materials: Non-woven fabric, cotton, satin, and other confirmed material options

Applications: Sleep, sports, and general nasal-breathing support

Customization Focus: Support structure, adhesion, dimensions, appearance, branding, and retail packaging

custom nose strip for sleep and breathing product development

PRODUCTS

Athena Performance Breathing Strips – Sweat-Resistant & Hypoallergenic

Built for stable adhesion, comfortable wear, and flexible private label development, Athena breathe strips help brands create more competitive nasal care products.

Build Your Next Best-Selling Nose Nasal Strips Line.

Contact us today to receive a complete sample kit of our series and a customized solution proposal.

HOW IT WORKS

How Nasal Strips Work

A spring-like support layer gently lifts the sides of the nose, helping open the nasal passages and support smoother airflow.

01

Lift Mechanism

A flexible support layer creates a light upward and outward lift, helping open the nasal passage area without entering the nose.

02

Airflow Support

For mild or temporary nasal resistance, an external nasal dilator may help users feel easier airflow through the nose.

03

Fit & Comfort

Adhesive strength, material softness, strip shape, and edge design all affect hold, comfort, and removal experience.

04

Design Note

This adhesive breathing strip is not designed to treat sleep apnea, severe sinus problems, throat-based snoring, or structural breathing disorders.

Get Product Design Support

WHY ATHENA

Why Brands Choose Athena for Nose Strip Manufacturing?

Athena nose patches use premium medical-grade adhesive with customizable shapes and scents to give your brand a distinctive edge.

Flexible & Scalable Production

Our supply chain supports both large-scale and small-batch orders with fast turnaround. With customization available from a minimum order quantity as low as 50 units, Athena helps brands test product structure, evaluate pressure sensitive adhesive material, and refine packaging concepts before scaling.
nasal strips for sleeping

Large-Scale Production Advantage

Athena operates 10 fully automated production lines with a daily capacity of up to 2.4 million units. Combined with stable process control and rotary die cutting capability, we support fast delivery of large-volume orders while helping brands shorten supply chain cycles and respond quickly to market demand.
anti snore strips nasal strips

Full Traceability Control

Athena offers comprehensive raw material traceability and documentation, enabling buyers to track the entire product lifecycle and ensuring consistent quality, safety, and transparency.
nasal strips anti snoring


Discuss Production Needs

CUSTOMIZATION

Full-Service OEM/ODM Nasal Strip Customization

We support flexible product customization from structure and materials to appearance and packaging, helping you turn product concepts into market-ready strip solutions.
custom nasal strip shapes sizes and support structures

Custom Shape Options

Size customization (length, width, center bridge ratio)

Edge structure options (straight, wave, round, angled)

Support strip quantity & layout

Surface color and material selection

private label nasal strip pouch and retail packaging options

Custom Packaging

Packaging Type: PE pouch

Size: 20 × 20 × 5 cm

Quantity: 30 / 60 pcs per pouch

MOQ: ≥50

custom logo and branding options for private label nasal strips

Custom Logo & Branding

Logo + brand name

Slogan / functional highlights

Regulatory information (CE / FDA / ISO)

Multilingual versions supported

custom scent options for private label nasal strips

Custom Scent Options

Scent type (popular scents / refreshing / unscented)

Scent intensity (low / medium / high)

Duration (short / long / long-lasting release)

Medical-grade / cosmetic-grade fragrance materials

custom adhesive and ingredient formulation options for nasal strips

Custom Formulation

Refreshing & soothing ingredients (menthol, eucalyptus oil)

Botanical extracts (e.g. eucalyptus leaf extract)

Soothing active ingredients (plant-derived calming factors)

Active-free options available

custom color options for nasal strip materials and finishes

Custom Color Options

Standard colors (white / skin tone / black)

Custom colors (Pantone color matching)

Special finishes (metallic, matte, sporty styles)

custom graphic design for nasal strip packaging

Custom Graphic Design

Pattern content

Pattern placement

Functional design patterns

custom material options for private label nasal strips

Custom Material Options

Non-woven fabric

Cotton

PU material

Silk

Composite materials

Bamboo fiber

Start Your Customization Plan

APPLICATON

Athena Sports Nasal Strips, Enjoy Every Breath

Athena develops sports breathing strips for active-use scenarios, including nasal strips for running, gym training, cycling, and other athletic applications. With breathable materials, sweat-resistant adhesion, and a nose-fit design, our strip products help support comfortable airflow during exercise while strengthening your professional image in the sports wellness market.

custom sports nasal strips for running gym training and cycling

SAMPLE

Sample Showcase for Custom and Bulk Nasal Strips

custom sports nasal strips with sweat-resistant adhesive options

Sports Nose Strips

Materials: Non-woven fabric, cotton, or satin options

Standard Size Shown: 60 × 22 mm

Weight: Approximately 0.5g

Application: Designed for active-use product lines that require secure adhesion during running, gym training, cycling, and other movement-intensive conditions.

private label nasal strips designed for overnight wear

Sleeping Nose Strips

Materials: Non-woven fabric, cotton, or satin options

Sizes Shown: 55 × 16 mm and 66 × 19 mm

Weight: Approximately 0.5g

Application: Designed for overnight nasal-support products where material softness, stable adhesion, comfortable wear, and gentle removal are important.

scented nasal strip sample for private label wellness brands

Aromatherapy Nose Strips

Material Shown: Non-woven fabric

Size Shown: 66 × 19 mm

Weight: Approximately 0.5g

Application: A scented nasal strip format for brands developing differentiated sleep and wellness product lines. Available scent materials, intensity, packaging, and labeling requirements should be confirmed for each project.

low-visibility nasal strip sample for discreet daytime wear

Invisible Nose Strips

Size Shown: 66 × 19 mm

Weight: Approximately 0.5g

Application: A low-visibility nasal strip format for discreet daytime wear or product lines that prioritize a less noticeable appearance.

FAQs

1. What materials are available for custom nasal strips?

Athena currently offers nasal strip development using non-woven fabric, cotton, satin, and other confirmed material options. The appropriate material depends on the intended wear conditions, required softness, breathability, printing method, exposure to sweat or moisture, and preferred product appearance.

Buyers should compare physical samples before confirming the production material, because surface feel, flexibility, adhesion, and print appearance can differ between constructions.

2. What standard nasal strip sizes are available?

Athena currently displays 55 × 16 mm, 60 × 22 mm, and 66 × 19 mm nasal strip formats. The appropriate size should be selected according to the intended user, nose shape, support area, strip structure, and use conditions.

Custom dimensions and shapes can also be discussed. Final dimensions should be confirmed through physical sample evaluation before bulk production.

3. What is the difference between 1-bar, 2-bar, and 3-bar nasal strip designs?

The internal support-strip layout affects how lifting force is distributed across the nose. A wider single support bar can create a more concentrated lifting structure, while two-bar or three-bar layouts can distribute support across multiple points and follow different nose contours.

The suitable design should be evaluated together with the strip dimensions, backing material, adhesive area, edge shape, and intended wear conditions. Buyers should compare samples rather than selecting the support-bar count as an isolated specification.

4. Why do some nasal strips peel off during sleep or exercise?

Early peeling can be caused by facial oil, moisture, skincare residue, incorrect placement, insufficient adhesive contact, edge tension, unsuitable strip dimensions, or repeated repositioning during application.

Adhesive strength should be matched to the intended use. Sleep products generally require stable wear with comfortable removal, while sports products need stronger resistance to sweat and facial movement. Application testing should use the proposed material, adhesive, strip structure, and packaging configuration.

5. What packaging options are available for private label nasal strips?

Private label projects can discuss individual wrappers, resealable pouches, retail cartons, pack counts, multilingual artwork, shipping cartons, and other confirmed packaging formats.

Common pack-count options include 30 and 60 strips.

The final packaging specification should identify the packaging material, dimensions, number of strips per pack, printing method, artwork version, lot-code position, storage instructions, and target-market label requirements.

6. What is the MOQ and lead time for private label nasal strips?

MOQ and lead time vary by the selected strip structure, material, packaging method, printing process, and customization level. Stock formats, custom-printed packaging, and fully customized nasal strips use different production requirements.

To receive an accurate quotation, provide the required size, material, support structure, pack count, artwork, destination market, and estimated order quantity.

7. Can buyers request samples before bulk production?

Yes. Sample evaluation allows buyers to compare material feel, dimensions, support structure, adhesion, edge lift, removal behavior, printing appearance, and packaging before approving bulk production.

Available sample formats, customization level, sample fees, courier costs, and delivery arrangements should be confirmed for each project.

8. What quality and regulatory documents are available for nasal strip projects?

Document availability depends on the selected nasal strip, manufacturing specification, intended claims, and destination market. Buyers should provide the target country and required documentation at the beginning of the project so Athena can confirm which quality, material, testing, traceability, or regulatory records apply.

Registration, listing, certification, or quality-system documents should be reviewed for their applicable legal entity, manufacturing site, product scope, market, and validity period.

9. How to Choose a Nasal Strips manufacturer?

Choose a nasal strips manufacturer by evaluating its material options, adhesive performance, customization ability, MOQ flexibility, production capacity, and quality control process. A reliable supplier should support OEM/ODM development, offer skin-friendly and hypoallergenic material options, provide custom shapes, sizes, scents, packaging, and private label solutions, and help you test samples before scaling. It is also important to confirm lead times, batch consistency, documentation support, and whether the factory can handle both small trial orders and larger production needs as your product line grows.

Start Your Custom Project

Tell us your required nasal strip material, size, support structure, application, packaging, target market, and estimated order quantity. Athena can use these details to recommend suitable sample options and prepare a project-specific quotation.

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